70 FR 247 pgs. 76381-76385 - Airworthiness Directives; Pratt Whitney JT9D-7R4 Turbofan Engines

Type: RULEVolume: 70Number: 247Pages: 76381 - 76385
Docket number: [Docket No. FAA-2005-23072; Directorate Identifier 2005-NE-38-AD; Amendment 39-14430; AD 2005-26-09]
FR document: [FR Doc. 05-24448 Filed 12-23-05; 8:45 am]
Agency: Transportation Department
Sub Agency: Federal Aviation Administration
Official PDF Version:  PDF Version

DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2005-23072; Directorate Identifier 2005-NE-38-AD; Amendment 39-14430; AD 2005-26-09]

RIN 2120-AA64

Airworthiness Directives; Pratt Whitney JT9D-7R4 Turbofan Engines

AGENCY:

Federal Aviation Administration (FAA), Department of Transportation (DOT).

ACTION:

Final rule; request for comments.

SUMMARY:

The FAA is adopting a new airworthiness directive (AD) for Pratt Whitney (PW) JT9D-7R4 turbofan engines. This AD requires inspection of the blade root thickness of 1st stage fan blades identified by part number (P/N) and serial number (SN) in this AD, by a repair station approved by PW to perform the inspection. This AD results from a report that a repair station created their own repair and performed it on 520 1st stage fan blades, without approval from PW. We are issuing this AD to prevent 1st stage fan blade fracture and uncontained engine failure, resulting in possible damage to the airplane.

DATES:

This AD becomes effective January 11, 2006.

We must receive any comments on this AD by February 27, 2006.

ADDRESSES:

Use one of the following addresses to comment on this AD:

DOT Docket Web site: Go to http://dms.dot.gov and follow the instructions for sending your comments electronically.

Government-wide rulemaking Web site: Go to http://www.regulations.gov and follow the instructions for sending your comments electronically.

Mail: Docket Management Facility; U.S. Department of Transportation, 400 Seventh Street, SW., Nassif Building, Room PL-401, Washington, DC 20590-0001.

Fax: (202) 493-2251.

Hand Delivery: Room PL-401 on the plaza level of the Nassif Building, 400 Seventh Street, SW., Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.

FOR FURTHER INFORMATION CONTACT:

Kevin Donovan, Aerospace Engineer, Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park, Burlington, MA 01803-5299; telephone (781) 238-7743, fax (781) 238-7199.

SUPPLEMENTARY INFORMATION:

In May 2005, we received a report from Airfoil Technologies International (ATI), of the United Kingdom, that their repair station created their own repair and performed it on 520 1st stage fan blades, without approval from PW. The repairs were made to a critical area of the fan blade root. PW requires source demonstration by each repair station before they approve the repair station to perform blade repairs, including the repair that should have been performed to these 1st stage fan blades, known as Repair-23. This requirement exists due to PW's concern with proper blending in a critical area of the blade root. This condition, if not corrected, could result in 1st stage fan blade fracture and uncontained engine failure, resulting in possible damage to the airplane.

FAA's Determination and Requirements of this AD

The unsafe condition described previously is likely to exist or develop on other PW JT9D-7R4 turbofan engines of the same type design. For that reason, we are issuing this AD to prevent 1st stage fan blade fracture and uncontained engine failure, resulting in possible damage to the airplane. This AD requires, before installing the 1st stage fan blades that are listed by P/N and SN in Table 1 of this AD, or if already installed, at the next 1st stage fan blade exposure:

• Checking the 1st stage fan blade for a circled, letter I, on the approved marking area of the outboard side of the blade platform. If the blade has this marking, no further action is required.

• Removing 1st stage fan blades without a circled, letter I, on the approved marking area of the outboard side of the blade platform if installed; and

• Sending 1st stage fan blades to a source-substantiation-approved repair station, approved by PW, for inspection of the blade root thickness; and

• Returning to service 1st stage fan blades that pass the inspection, after properly marking the blade.

FAA's Determination of the Effective Date

Since an unsafe condition exists that requires the immediate adoption of this AD, we have found that notice and opportunity for public comment before issuing this AD are impracticable, and that good cause exists for making this amendment effective in less than 30 days.

Comments Invited

This AD is a final rule that involves requirements affecting flight safety and was not preceded by notice and an opportunity for public comment; however, we invite you to send us any written relevant data, views, or arguments regarding this AD. Send your comments to an address listed under ADDRESSES. Include "AD Docket No. FAA-2005-23072; Directorate Identifier 2005-NE-38-AD" in the subject line of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify it.

We will post all comments we receive, without change, to http:// dms.dot.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact with FAA personnel concerning this AD. Using the search function of the DMS Web site, anyone can find and read the comments in any of our dockets, including the name of the individual who sent the comment (or signed the comment on behalf of an association, business, labor union, etc.). You may review the DOT's complete Privacy Act Statement in the Federal Register published on April 11, 2000 (65 FR 19477-78) or you may visit http://dms.dot.gov.

Examining the AD Docket

You may examine the docket that contains the AD, any comments received, and any final disposition in person at the Docket Management Facility Docket Office between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The Docket Office (telephone (800) 647-5227) is located on the plaza level of the Department of Transportation Nassif Building at the street address stated in ADDRESSES. Comments will be available in the AD docket shortly after the DMS receives them.

Authority for This Rulemaking

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.

We are issuing this rulemaking under the authority described in subtitle VII, part A, subpart III, section 44701, "General requirements." Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

Regulatory Findings

We determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify that the regulation:

1. Is not a "significant regulatory action" under Executive Order 12866;

2. Is not a "significant rule" under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and

3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

We prepared a summary of the costs to comply with this AD and placed it in the AD Docket. You may get a copy of this summary at the address listed under ADDRESSES.

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Safety.

Adoption of the Amendment

Under the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39-AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows:

Authority:

49 U.S.C. 106(g), 40113, 44701.

§ 39.13 [Amended]

2. The FAA amends § 39.13 by adding the following new airworthiness directive:

2005-26-09Pratt Whitney: Amendment 39-14430. Docket No. FAA-2005-23072; Directorate Identifier 2005-NE-38-AD.

Effective Date

(a) This airworthiness directive (AD) becomes effective January 11, 2006.

Affected ADs

(b) None.

Applicability

(c) This AD applies to Pratt Whitney (PW) JT9D-7R4 turbofan engines. These engines are installed on, but not limited to, Airbus A300 and A310, and Boeing 747and 767 airplanes.

Unsafe Condition

(d) This AD results from a report that a repair station created their own repair and performed it on 520 1st stage fan blades, without approval from PW. We are issuing this AD to prevent 1st stage fan blade fracture and uncontained engine failure, resulting in possible damage to the airplane.

Compliance

(e) You are responsible for having the actions required by this AD performed within the compliance times specified unless the actions have already been done.

(f) Before installing the 1st stage fan blades that are listed by part number and serial number in Table 1 of this AD, or if already installed, at the next 1st stage fan blade exposure, do the following:

Part number Serial no.
5001341-022 JW2804
5001341-022 JW0354
5001341-022 ND5746
5001341-022 ND5770
5001341-022 JW3992
5001341-022 ND8615
5001341-022 JW0442
5001341-022 JW2317
5001341-022 ND8631
5001341-022 ND8635
5001341-022 JW4624
5001341-022 NE0394
5001341-022 NE0153
5001341-022 NN8054
5001341-022 JW4693
5001341-022 ND7304
5001341-022 MG6108
5001341-022 MG5862
5001341-022 MG5619
5001341-022 NE0308
5001341-022 NE0200
5001341-022 MG6797
5001341-022 JW0230
5001341-022 ND5652
5001341-022 ND5775
5001341-022 JW0251
5001341-022 ND5719
5001341-022 JW0248
5001341-022 ND5785
5001341-022 ND5676
5001341-022 ND5661
5001341-022 JW0265
5001341-022 ND5699
5001341-022 ND5767
5001341-022 JW0259
5001341-022 ND5680
5001341-022 ND5749
5001341-022 JW0235
5001341-022 ND5776
5001341-022 ND8580
5001341-022 MG6039
5001341-022 ND9127
5001341-022 JW4287
5001341-022 JW0262
5001341-022 JW0445
5001341-022 JW4665
5001341-022 MG5901
5001341-022 NE0303
5001341-022 ND8703
5001341-022 JW4574
5001341-022 JW4286
5001341-022 JW4491
5001341-022 JW4630
5001341-022 JW4391
5001341-022 MG6550
5001341-022 MG6776
5001341-022 JW4586
5001341-022 JW0352
5001341-022 JW4261
5001341-022 MG6135
5001341-022 JW4685
5001341-022 MG6772
5001341-022 MG6793
5001341-022 MG7111
5001341-022 ND8618
5001341-022 JW0644
5001341-022 JW4631
5001341-022 JW4651
5001341-022 JW0234
5001341-022 JW4646
804121 NN9016
804121 VJ3393
804121 PX3694
804121 RK9168
804121 PX5023
804121 VJ3324
804121 VJ3504
804121 NN9115
804121 NN8936
804121 PX3816
804121 VJ3412
804121 RK9163
804121 VJ3447
804121 RK9230
804121 RK9109
804121 PX4627
804121 RK8990
804121 SP9459
804121 RK8656
804121 NN8933
804121 VJ3444
804121 ND5864
804121 NN9020
804121 RK8905
804121 SR1733
804121 NN9047
804121 PX3692
804121 PX3786
804121 NN9025
804121 NN9007
804121 RK9100
804121 VJ3399
804121 PX4970
804121 PX5013
804121 RK8904
804121 NN8986
804121 NN8829
804121 VJ3459
804121 RK9143
804121 VJ3414
804121 NN9028
804121 SP1557
804121 PX5003
804121 PX5042
804121 VJ3475
804121 ND7330
804121 PX3714
831021-003 NS8913
831021-003 ND6512
831021-003 ND6941
831021-003 ND9576
831021-003 NS7555
831021-003 NS8286
831021-003 NS7447
831021-003 ND6488
831021-003 ND8296
831021-003 ND6956
831021-003 ND7879
831021-003 ND6509
831021-003 ND9814
831021-003 NN7331
831021-003 ND6991
831021-003 ND6894
831021-003 NS6413
831021-003 ND7344
831021-003 ND6947
831021-003 NN8732
831021-003 ND8536
831021-003 ND6946
831021-003 ND6723
831021-003 ND9294
831021-003 ND9290
831021-003 ND6013
831021-003 ND8937
831021-003 NS7160
831021-003 NS6435
831021-003 NS6591
831021-003 ND9558
831021-003 NS8479
831021-003 NS9382
831021-003 ND8965
831021-003 ND9837
831021-003 ND5959
831021-003 NS6491
831021-003 NS9072
831021-003 ND9625
831021-003 ND6714
831021-003 ND6820
831021-003 ND8972
831021-003 NE0286
831021-003 NE0347
831021-003 ND8010
831021-003 ND8956
831021-003 ND9535
831021-003 ND9831
831021-003 NE0227
831021-003 ND8283
831021-003 ND9730
831021-003 NN7656
831021-003 NS7775
831021-003 ND9815
831021-003 ND6135
831021-003 NS8491
831021-003 NS6395
831021-003 NS8584
831021-003 NN7272
831021-003 MG7159
831021-003 NS6592
831021-003 ND7862
831021-003 ND6684
831021-003 NN7744
831021-003 ND7480
831021-003 ND7873
831021-003 ND6827
831021-003 ND6576
831021-003 ND9261
831021-003 NS8686
831021-003 ND9052
831021-003 ND6897
831021-003 ND6565
831021-003 NN8966
831021-003 PX3707
831021-003 NS7031
831021-003 ND6584
831021-003 ND9883
831021-003 NS6535
831021-003 ND7852
831021-003 ND9662
831021-003 ND7871
831021-003 JW0106
831021-003 ND8305
831021-003 NS6409
831021-003 NE0442
831021-003 ND9095
831021-003 ND9302
831021-003 ND9023
831021-003 ND8009
831021-003 ND8477
831021-003 ND7492
831021-003 ND8776
831021-003 ND6524
831021-003 ND6704
831021-003 ND8911
831021-003 ND8789
831021-003 ND8798
831021-003 ND6407
831021-003 ND7668
831021-003 ND9179
831021-003 NE0421
831021-003 ND6513
831021-003 ND6744
831021-003 ND7654
831021-003 ND7870
831021-003 ND9759
831021-003 ND6561
831021-003 ND5826
831021-003 ND6031
831021-003 ND8714
831021-003 ND8872
831021-003 ND6678
831021-003 ND6629
831021-003 ND8995
831021-003 NE0302
831021-003 ND6405
831021-003 NS8300
831021-003 NS8769
831021-003 NS7147
831021-003 ND6649
831021-003 ND7766
831021-003 NS7864
831021-003 NS8734
831021-003 ND6677
831021-003 NS7911
831021-003 ND8205
831021-003 ND8804
831021-003 ND6639
831021-003 ND8994
831021-003 ND7275
831021-003 ND9195
831021-003 ND6178
831021-003 ND8639
831021-003 ND9760
831021-003 ND9108X
831021-003 ND6427
831021-003 ND6590
831021-003 NS6551
831021-003 JW1158
831021-003 ND6412
831021-003 ND7922
831021-003 NS8678
831021-003 ND8930
831021-003 ND6596
831021-003 ND9570
831021-003 NN9027
831021-003 ND6446
831021-003 NE0275
831021-003 ND9917
831021-003 NS7919
831021-003 NS7907
831021-003 ND6583
831021-003 NN7420
831021-003 ND7746
831021-003 ND8187
831021-003 NN8999
831021-003 ND6043
831021-003 ND7880
831021-003 NN7175
831021-003 ND9816
831021-003 ND8174
831021-003 ND6045
831021-003 NS7562
831021-003 JW0075
831021-003 ND6848
831021-003 ND8531
831021-003 ND6311
831021-003 ND8144
831021-003 ND5798
831021-003 ND8113
831021-003 ND9642
831021-003 ND7436
831021-003 ND9054
831021-003 ND9683
831021-003 ND5991
831021-003 ND6026
831021-003 ND6616
831021-003 ND6530
831021-003 NE0374
831021-003 ND6364
831021-003 ND7718
831021-003 ND6473
831021-003 ND6436
831021-003 ND6887
831021-003 ND6518
831021-003 ND6479
831021-003 NS6330
831021-003 ND7264
831021-003 ND8151
831021-003 ND6562
831021-003 NS8776
831021-003 ND6519
831021-003 ND7659
831021-003 NS9049
831021-003 NS6861
831021-003 ND9571
831021-003 ND9346
831021-003 ND6501
831021-003 NS8505
831021-003 ND9338
831021-003 ND9775
831021-003 ND6485
831021-003 ND7165
831021-003 ND9371
831021-003 ND9537
831021-003 NS7889
831021-003 ND7877
831021-003 ND8670
831021-003 ND9032
831021-003 ND8781
831021-003 ND8604
831021-003 ND9329
831021-003 ND9110
831021-003 ND5997
831021-003 ND6027
831021-003 ND9589
831021-003 ND6575
831021-003 ND6592
831021-003 ND6463
831021-003 NS8583
831021-003 NS8590
831021-003 NS8567
831021-003 NS6795
831021-003 NS7110
831021-003 NS6587
831021-003 NS6404
831021-003 ND6486
5001341-022 JW0942
5001341-022 ND9231
5001341-022 JW4812
5001341-022 ND6555
5001341-022 M1375
5001341-022 MG6627
5001341-022 MG6794
5001341-022 ND9399
5001341-022 NE0084
5001341-022 MG6252
5001341-022 ND7422
5001341-022 ND7043
5001341-022 MG5722
5001341-022 MG5918
5001341-022 ND6984
5001341-022 M0839
5001341-022 M0922
5001341-022 M0938
5001341-022 M1117
5001341-022 M0307
5001341-022 JW3871
5001341-022 M1125
5001341-022 M1149
5001341-022 JW2681
5001341-022 M0270
5001341-022 M1120
5001341-022 M0205
5001341-022 AE9352
5001341-022 JW3492
5001341-022 ND6148
5001341-022 ND8907
5001341-022 M1235
5001341-022 MG5585
5001341-022 ND8436
5001341-022 MG5696
5001341-022 ND8704
5001341-022 JW2284
5001341-023 JW2313
5001341-024 JW2498
5001341-025 JW2541
5001341-026 JW2560
5001341-027 JW2589
5001341-028 JW2639
5001341-029 JW2760
5001341-030 JW2792
5001341-031 M0579
5001341-032 MG2825
5001341-033 MG5477
5001341-034 ND5917
5001341-022 JW1976
5001341-022 JW2653
5001341-022 JW2608
5001341-022 JW2727
5001341-022 JW2764
5001341-022 JW2265
5001341-022 JW2474
5001341-022 JW2396
5001341-022 JW3554
5001341-022 JW2667
5001341-022 MG2302
5001341-022 MG3972
5001341-022 JW3930
5001341-022 ND6749
5001341-022 M1172
5001341-022 JW2104
5001341-022 JW2519
5001341-022 JW2640
5001341-022 JW2517
5001341-022 JW2663
5001341-022 JW2823
5001341-022 M0536
5001341-022 JW2725
5001341-022 MG5917
5001341-022 JW0681
5001341-022 JW0711
5001341-022 JW0740
5001341-022 JW0807
5001341-022 JW1089
5001341-022 JW1362
5001341-022 JW2065
5001341-022 MG2434
5001341-022 MG2846
5001341-022 JW0806
804121 NN9854
804121 NN9024
804121 NN9032
804121 PX5029
804121 NN9050
804121 NS8242
804121 NS8260
804121 PX4273
804121 PX4378
804121 RL0857
804121 RX8763
804121 NS8331
804121 NN9824
804121 MG6979
804121 MG7023
804121 MG7055
804121 RK8914
804121 RL0023
804121 PX4328
804121 RK9008
804121 TG1506
804121 KK8226
804121 MG2604
804121 NS6691
804121 RK8968
804121 NN9917
804121 RK7824
804121 M1343
804121 NS6559
804121 NS7767
804121 NE0363
804121 PX3771
804121 NN9972
804121 RL0460
804121 RK8310
804121 SR2115
804121 TG2826
804121 PX5018
804121 PX5002
831021-003 ND7627
831021-003 ND6890
831021-003 ND7461
831021-003 ND9616
831021-003 NE0413
831021-003 NS8825
831021-003 NS6350
831021-003 NS7168
831021-003 NS7705
831021-003 NS7848
831021-003 ND9128
831021-003 ND9541
831021-003 ND9671
831021-003 ND9684
831021-003 NE0277
831021-003 NE0384
831021-003 NE0396
831021-003 ND6421
831021-003 ND6599
831021-003 ND6614
831021-003 ND7847
831021-003 ND8346
831021-003 ND8853
831021-003 ND8915
831021-003 NS8719
831021-003 NS8838
831021-003 NT0169
831021-003 NS9584
831021-003 ND6445
831021-003 ND6834
831021-003 ND7467
831021-003 ND8887
831021-003 ND6520
831021-003 NS8611
831021-003 NS7640
831021-003 NN7037
831021-003 NN7590
831021-003 NN8120
831021-003 NN8573
831021-003 NN9719
831021-003 NS8784
831021-003 TB6B367
831021-003 NN9557
831021-003 NN9710
831021-003 NS8374
831021-003 NS8770
831021-003 NS9022
831021-003 NS8416
831021-003 NS6474
831021-003 ND8912
831021-003 NT0108
831021-003 NS8836
831021-003 NN8310

(1) Check the 1st stage fan blade for a circled, letter I, on the approved marking area of the outboard side of the blade platform. If the blade has this marking, no further action is required.

(2) Remove 1st stage fan blades without a circled, letter I, on the approved marking area of the outboard side of the blade platform, if installed.

(3) Send 1st stage fan blades to a source-substantiation-approved repair station, approved by PW, for inspection of the blade root thickness. You can find information on inspecting the blade root thickness in Engine Manual Section 72-31-02, Inspect-01, and Repair-23.

(g) For 1st stage fan blades that pass the inspection referenced in paragraph (f) of this AD:

(1) Vibropeen the letter I and a circle around that letter, on the approved marking area of the outboard side of the blade platform. You can find information on approved blade marking in the JT9D-7R4 Engine Manual, Section 72-31-02, Typical Repair-13, Mark Repair Codes.

(2) Return the 1st stage fan blades to service.

Alternative Methods of Compliance

(h) The Manager, Engine Certification Office, has the authority to approve alternative methods of compliance for this AD if requested using the procedures found in 14 CFR 39.19.

Related Information

(i) None.

Issued in Burlington, Massachusetts, on December 16, 2005.

Peter A. White,

Acting Manager, Engine and Propeller Directorate, Aircraft Certification Service.

[FR Doc. 05-24448 Filed 12-23-05; 8:45 am]

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